Die-cut labels · Laser cut in-house

Die-cut labels in any shape you can draw.

Our ABG Digilase cuts each label straight from the outline in your artwork file. There’s no steel cutting die to buy or wait for, and a new shape is just a new file. It cuts curves down to a 0.3mm radius, finer than steel rule can manage.

Minimum order £120 + VAT. We aim to get back to you the same working day.

Carolina Reaper hot sauce bottle with a black label laser cut into flames along its top edge
Carolina Reaper · laser-cut flame shape
0.3mmSmallest cut radius
£0 cutting dieOn laser-cut jobs
Kiss or throughCut to suit the job
Under 2 minTo change shape
On the machine

Cut, foiled and varnished in one pass.

Our JetFX embellishment module is fitted to the same Digilase, so a shaped label with metallics or spot UV never has to visit a second machine.

Foil, flat spot UV and raised tactile varnish go on in the same pass as the laser cut, registered to each other and to the print. The edge of the shape lines up with the artwork, because the same file drives both.

Changing to a new shape takes under two minutes, so a range with different outlines can run back to back as one job. Every label on the roll can even have its own shape.

For long runs of one standard shape, a semi-rotary steel die on our Digicon lines can be quicker. A new die costs around £100 per shape, and we show it on your quote before you commit.

ABG Digilase 4.0 laser die-cutting line, side view
ABG Digilase 4.0 · laser die-cutter
Cuts and shapes

How the shape gets cut.

What buyers and designers ask before they send a dieline. If your shape is unusual, send it over and we’ll check it at pre-flight.

LASER CUT

Straight from your file

The Digilase follows the cut line in your PDF. Points, holes, tight curves and fine cut-outs that a steel die can’t reach, down to a 0.3mm radius.

KISS CUT

Labels on the backing

The laser cuts through the label and stops at the liner, so labels peel off the roll one by one, by hand or on a labelling machine.

THROUGH CUT

Right through the liner

The cut goes through the backing too, for individual pieces rather than labels on a roll.

VARIABLE SHAPES

Every label can differ

Each label on the roll can have its own outline, so a range with different shapes runs as one job.

STEEL DIES

For long runs of one shape

Semi-rotary dies on our Digicon lines for long runs of a standard shape. A new die costs around £100 and shows on your quote.

ARTWORK

Cut line on its own layer

Draw the outline as a separate spot-colour layer in your PDF. We check it at pre-flight, and your digital proof shows the cut line over the artwork.

Dates and minimums

Need a rapid turnaround?

Get in touch and tell us your date. A laser-cut shape needs no cutting die, so there’s no wait for a cutter to arrive. We schedule our own presses, so we can check your date and give you a straight answer.

Our minimum order is £120 + VAT per job, because every job is set up as its own production run. Peel & reveal labels have a higher minimum, quoted per job.

FAQ

Questions about die-cut labels.

Is there a minimum order for die-cut labels?
The minimum order is £120 + VAT per job. Laser cutting needs no cutting die, so a custom shape adds no die fee.
What is a die-cut label?
A label cut to a shape other than a plain rectangle: a circle, an arch, a bottle outline or anything you draw. Traditionally each shape needs its own steel cutting die. We cut most shapes by laser instead, straight from your artwork.
What’s the smallest detail you can cut?
Curves down to a 0.3mm radius. We check small cut-outs and thin sections at pre-flight and flag anything too fine to peel cleanly.
What’s the difference between kiss cut and through cut?
A kiss cut goes through the label and stops at the backing, so the labels stay on the roll and peel off one by one. A through cut goes through the backing too, for individual pieces.
Can a range have different shapes in one order?
Yes. The laser takes its shape from the file, so each design can have its own outline and run as one job.
How quickly can you print die-cut labels?
Need a rapid turnaround? Get in touch and tell us your date. A laser-cut shape needs no die, so there’s no wait for a cutter to arrive.
Ready when you are

Send us the shape.

Send artwork, a sketch, or just the shape and quantity. A real person at the factory replies with options and an itemised price. We aim to get back to you the same working day.